打膠機(jī)的操作具體步驟
雙組份打膠機(jī)是生產(chǎn)中空、幕墻玻璃的專(zhuān)用設(shè)備,可一次完成二道密封中A、B組份混合與涂膠。下面來(lái)講講打膠機(jī)的操作具體步驟,如下:
The two-component sealant applicator is a special equipment for the production of hollow and curtain wall glass. It can complete the mixing and gluing of components A and B in the second seal at one time. The specific steps for safe operation of the glue dispenser are as follows:
1、接通氣源:
1. Connect the air source:
源接通,調(diào)節(jié)減壓閥0.4~0.6Mpa,檢查系統(tǒng)有無(wú)漏氣現(xiàn)象。然后試運(yùn)行以下動(dòng)作:(1)A泵提升;(2)A泵充氣;(3)B泵提升;(4)B泵充氣。注意:提升氣缸提升時(shí),如果兩氣缸不同步,請(qǐng)下降原點(diǎn)后重新操作。
Connect the source, adjust the pressure reducing valve to 0.4~0.6Mpa, and check the system for air leakage. Then test run the following actions: (1) Pump A lifts; (2) Pump A inflates; (3) B Pump lifting; (4) B Pump inflation. Note: When lifting the cylinder, if the two cylinders are not synchronized, please drop to the original point and operate again.
2、將A、B組份膠桶就位,并與A、B膠泵的軸線對(duì)中。
2. Put the glue buckets of components A and B in place and align them with the axes of glue pumps A and B.
以A組份為例:
Take component A as an example:
1)操作手動(dòng)轉(zhuǎn)閥,將A泵提升,提升過(guò)程中觀察各管路有無(wú)拉伸過(guò)緊處。
1) Operate the manual rotary valve to lift pump A to. During lifting, observe whether each pipeline is stretched too tight.
2)將膠桶放置在A泵壓膠盤(pán)下,開(kāi)啟膠桶,將其中塑料袋外翻桶外,膠面塑料片取出。
2) Place the plastic bucket under the pressure plate of pump A, open the plastic bucket, turn the plastic bag out of the bucket, and take out the plastic sheet on the plastic surface.
3)使A泵壓盤(pán)緩慢下降,壓盤(pán)入桶時(shí)應(yīng)使其與桶口對(duì)準(zhǔn),將壓膠盤(pán)排氣口打開(kāi),直到壓盤(pán)接觸膠面。待壓盤(pán)內(nèi)氣體全部排放完并有少量膠從排氣口溢出時(shí),即可關(guān)閉排氣閥。(提升開(kāi)關(guān)保持下壓狀態(tài))
3) Slowly lower the pressure plate of pump A, align the pressure plate with the barrel opening when entering the barrel, and open the air outlet of the pressure plate until the pressure plate contacts the rubber surface. When all the gas in the pressure plate is discharged and a small amount of glue overflows from the exhaust port, the exhaust valve can be closed. (The lift switch remains depressed)
4)開(kāi)機(jī)試打膠:將主泵氣源開(kāi)關(guān)打開(kāi),按下膠槍開(kāi)關(guān),直A泵里空氣排凈槍口處出膠連續(xù)時(shí)停止。
4) Start up and try to apply glue: turn on the air source switch of the main pump, press the glue gun switch, and stop until the air in pump A is completely discharged and glue is continuously discharged from the muzzle.
用同樣的方法操作B泵。
Operate pump B in the same way.
4、打膠操作:
4. Gluing operation:
1)松開(kāi)比例杠桿上的比例泵鎖緊螺釘,將比例泵內(nèi)外調(diào)整所需比例。只有當(dāng)A膠和B膠的配比達(dá)到正常值時(shí),才可進(jìn)行下面的操作。
1) Loosen the locking screw of the proportional pump on the proportional lever, and adjust the internal and external proportional pump to the required proportion. The following operations can only be carried out when the ratio of glue A and glue B reaches the normal value.
2)置選擇旋鈕于A、B泵開(kāi),將膠槍出口對(duì)準(zhǔn)兩片玻璃的中縫,打開(kāi)膠槍開(kāi)關(guān),以適當(dāng)速度平穩(wěn)地移動(dòng)膠槍使玻璃槽內(nèi)的雙組份膠填滿充實(shí)為佳。打膠結(jié)束時(shí)關(guān)閉膠槍。
2) Set the selection knob on pumps A and B, align the outlet of the glue gun with the middle seam of the two pieces of glass, turn on the glue gun switch, and move the glue gun steadily at an appropriate speed to fill the glass tank with two-component glue. Close the glue gun at the end of glue application.
5、更換膠桶:
5. Replace the rubber bucket:
1)當(dāng)膠桶內(nèi)的膠用完時(shí),應(yīng)立即關(guān)閉A、B開(kāi)關(guān),停止打膠。
1) When the glue in the glue bucket is used up, immediately turn off switches A and B to stop the glue application.
2)打開(kāi)A(或B)膠泵充氣開(kāi)關(guān),選擇A(或B)膠泵提升機(jī)構(gòu)為上升位置,點(diǎn)動(dòng)旋鈕使壓盤(pán)慢慢提起,此時(shí)應(yīng)注意:膠桶盡量不要離開(kāi)底盤(pán),直壓盤(pán)完全脫離膠桶時(shí)關(guān)閉A(或B)膠泵的充氣開(kāi)關(guān)。
2) Turn on the inflation switch of A (or B) rubber pump, select the lifting mechanism of A (or B) rubber pump as the rising position, and jog the knob to lift the pressure plate slowly. At this time, it should be noted that the rubber barrel should not leave the chassis as far as possible until the pressure plate is completely separated from the rubber barrel, and turn off the inflation switch of A (or B) rubber pump.
3)撤出空桶,將新膠桶置于工作位置,重復(fù)第3、4、項(xiàng)操作。
3) Evacuate the empty bucket, place the new glue bucket at the working position, and repeat the operations 3 and 4.
1、膠槍?zhuān)阂螂p組份膠是由兩種膠混合而成的,其凝固速度與環(huán)境溫度和A、B膠的比例有關(guān),混合后的膠一般在20分鐘之內(nèi)就會(huì)反應(yīng)固化。所以,當(dāng)設(shè)備在正常打膠后,20分鐘之內(nèi)不使用就須將混合后的膠沖洗出來(lái),以免堵塞混膠器和膠槍。
1. Glue gun: since two-component glue is made of two kinds of glue, its solidification speed is related to the ambient temperature and the proportion of glue A and B, and the mixed glue will generally react and cure within 20 minutes. Therefore, when the equipment is not used within 20 minutes after normal glue application, the mixed glue must be washed out to avoid blocking the glue mixer and glue gun.
具體操作:將B泵關(guān)閉,打開(kāi)B膠回流開(kāi)關(guān)然后打開(kāi)膠槍?zhuān)z條為白色即可。
Specific operation: Turn off pump B, turn on the return switch of glue B, and then turn on the glue gun until the glue strip is white.
此外要注意,不同雙組份膠生產(chǎn)廠家所生產(chǎn)的膠內(nèi)含雜質(zhì)數(shù)量不同,根據(jù)實(shí)際情況清晰B組分的過(guò)濾網(wǎng)及單向止回閥,建議每?jī)山M清洗一次。更多事項(xiàng)就來(lái)我們網(wǎng)站
http://dejiansw.cn咨詢(xún)吧!
In addition, it should be noted that the quantity of impurities in the adhesive produced by different two-component adhesive manufacturers is different. The filter screen and one-way check valve of component B should be clear according to the actual situation. It is recommended to clean every two groups. Come to our website for more information http://dejiansw.cn Consult!
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